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Automotive

Automotive: Peugeot vehicle interior lighting

Peugeot cabin roof with the large interior light panel glowing white beside the panoramic sunroof
40,000
Vehicle sets a year
328,000ft
Strip a year (100,000 m)
9–15V
Stable, no flicker
2018
In production since

The brief

Since 2018, Unitop has supplied the LED strip for the main interior lights of Peugeot vehicles, built to order for an automotive customer in Portugal. The strip sits behind the cabin lenses you see in the roof: the large panel beside the sunroof and the central dome light above the front seats.

A car is a harder place for LED strip than a building. The supply is nominally 12V, but it is never steady. Starting the engine and running everything else on the vehicle pull it up and down, which is why the cabin lights of older cars dipped every time the engine turned over. The customer needed a light that stays steady and does not flicker through all of that, at a volume of tens of thousands of vehicle sets a year.

Lit cool-white LED strip laid in an S-curve on a test bench, wired to a bench DC power supply that a gloved hand is adjusting, glowing evenly along its length

What we supplied

Unitop supplies a custom SMD 2835 LED strip at 60 LEDs per meter, built as a constant-current 12V strip with circuit protection on the board. That combination is what handles the vehicle supply: the strip works normally anywhere from 9V to 15V, with no flicker.

Each piece is 8.4 ft (2.55 m) long, one piece per vehicle set. The terminals and the wire foam are the customer’s own parts, shipped to us from overseas and fitted in production, so every piece arrives ready for the customer’s assembly line. The bare strip runs at 10000K, a very cool white chosen so that the light comes out at about 6000K once it passes through the lens.

Automotive parts also need paperwork. Every material in the strip had to be declared in IMDS, the automotive industry’s material data system, and preparing that submission took about a month before production could start.

SpecificationValue
ProductCustom SMD 2835 LED strip, 60 LEDs/m
Voltage12V constant current, with circuit protection
Operating range9V to 15V on the vehicle supply, no flicker
Color temperature10000K bare; about 6000K through the lens
Piece length8.4 ft (2.55 m), one per vehicle set
ConnectionCustomer-supplied terminals and wire foam, fitted in production
ProtectionIP20, inside the cabin lamp housing
ComplianceMaterial data declared in IMDS
VolumeAbout 40,000 sets a year, about 328,000 ft (100,000 m)
LocationPortugal
StatusIn production since 2018, ongoing

The result

Getting there took time. The production team spent six months working through the build with the customer and ran two trial batches before every issue was solved. Since then, production has run smoothly: about 40,000 vehicle sets a year, roughly 328,000 ft (100,000 m) of strip, and the program is still running.

Gloved hand holding a finished SMD 2835 LED strip piece with a black two-pin connector and foam sleeve on the lead, more pieces looped on an inspection mat

For anyone building LED strip into a product rather than a room, the lesson is the same as in this program: fix the supply range, the light color behind your lens and the parts you will supply yourself before the first trial run, and plan for the documentation your industry asks for. Send us those details and we will build a sample to your spec.

Products used on this project

Start your project

Building LED strip into your own product?

Send us the supply voltage range, the light color you need behind your lens, the piece length and any parts you will supply yourself. Our team can build a sample to your spec and plan the documentation your industry asks for.

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